Ansys Fluent Tutorial | Solidification

Written by cfd.ninja
Solidification uses the same model as melting, run in the other direction. Each cell carries a liquid fraction, and the latent heat released as that fraction drops from one to zero is what drives the thermal field.
The mushy zone is where the physics lives. Between fully liquid and fully solid the material resists flow, and that resistance is imposed through a constant that damps the velocity as the cell freezes. Its value changes how the solidification front advances, so it is worth testing rather than accepting by default.
For casting problems the useful outputs are the shape of the front over time and where the last liquid remains, since that is where shrinkage defects appear. Both depend on resolving the front, which means a fine enough mesh there and a time step that keeps the interface moving less than a cell per step.


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